Order a Pcb

Custom Printed Circuit Boards (PCBs)

In this course, you will be creating and ordering a PCB to use in your project. The primary method for ordering PCBs is to order them through PCBWay. With the help of your TA, you can order a simple, 2-layer, 100mm x 100mm PCB through PCBWay at no cost to you. This PCB will simply be fabricated, as opposed to assembled, so a major portion of this class will be soldering and assembling the PCB you order. This means that you will need to source your components either through the course or other means. See the getting parts page for more details.

Alternatively, you can order a PCB from any outside vendor (including PCBWay) and pay for the cost of the board out of pocket. By paying for a PCB yourself, you are not required to meet the deadlines imposed by the course and can sometimes get your board more quickly.

In rare cases, some teams will be allowed to order PCBs through the Electronics Services Shop in ECEB. If you have need of special board layouts or require a PCB very early in the semester, please discuss this option with your TA as early as possible.

PCBway Orders Through the Course

Orders through PCBway can be submitted and paid for by the ECE department with the help of your TA. Orders will be uploaded to PCBway by your TA and paid for on the dates listed on the course calendar. Please note that the PCBway orders will not be manufactured or shipped until they are paid for so please be aware of the lag time between order submission and payment. In addition, your order must pass PCBway's audit before the payment date for your order to be processed. In order to help students pass audit more quickly, we have provided a DRC file that can be imported in to EagleCAD to verify that your board meets PCBway's capabilities. Passing the DRC does not guarantee that your board will pass audit but it does greatly increase the probability of that event.

Electronic Services Shop

Orders placed through the Electronic Services Shop will require TA approval so please discuss with your TA before contacting the Services Shop. The software most commonly used is EagleCAD. Contact a technician in the Electronic Services Shop with questions.

Please be aware of the PCB deadlines posted on the course calendar. If you are unable to meet these deadlines, you will not be able to order a PCB through the the Electronic Services Shop. You will still be able to order PCBs through third party vendors, just be aware that rushed orders can become expensive.

Commercial quality boards

The most commonly used programs for board layout are Eagle and Orcad Layout. The two software packages below allow a schematic to be drawn and translated into a board layout.

Once the board has been laid out, some companies will manufacture small quantities for a very reasonable price.

El Durazno Wind Turbine Project

Alexander Hardiek, Saanil Joshi, Ganpath Karl

El Durazno Wind Turbine Project

Featured Project

Partners: Alexander Hardiek (ahardi6), Saanil Joshi (stjoshi2), and Ganpath Karl (gkarl2)

Project Description: We have decided to innovate a low cost wind turbine to help the villagers of El Durazno in Guatemala access water from mountains, based on the pitch of Prof. Ann Witmer.

Problem: There is currently no water distribution system in place for the villagers to gain access to water. They have to travel my foot over larger distances on mountainous terrain to fetch water. For this reason, it would be better if water could be pumped to a containment tank closer to the village and hopefully distributed with the help of a gravity flow system.

There is an electrical grid system present, however, it is too expensive for the villagers to use. Therefore, we need a cheap renewable energy solution to the problem. Solar energy is not possible as the mountain does not receive enough solar energy to power a motor. Wind energy is a good alternative as the wind speeds and high and since it is a mountain, there is no hindrance to the wind flow.

Solution Overview: We are solving the power generation challenge created by a mismatch between the speed of the wind and the necessary rotational speed required to produce power by the turbine’s generator. We have access to several used car parts, allowing us to salvage or modify different induction motors and gears to make the system work.

We have two approaches we are taking. One method is converting the induction motor to a generator by removing the need of an initial battery input and using the magnetic field created by the magnets. The other method is to rewire the stator so the motor can spin at the necessary rpm.

Subsystems: Our system components are split into two categories: Mechanical and Electrical. All mechanical components came from a used Toyota car such as the wheel hub cap, serpentine belt, car body blade, wheel hub, torsion rod. These components help us covert wind energy into mechanical energy and are already built and ready. Meanwhile, the electrical components are available in the car such as the alternator (induction motor) and are designed by us such as the power electronics (AC/DC converters). We will use capacitors, diodes, relays, resistors and integrated circuits on our printed circuit boards to develop the power electronics. Our electrical components convert the mechanical energy in the turbine into electrical energy available to the residents.

Criterion for success: Our project will be successful when we can successfully convert the available wind energy from our meteorological data into electricity at a low cost from reusable parts available to the residents of El Durazno. In the future, their residents will prototype several versions of our turbine to pump water from the mountains.