Project

# Title Team Members TA Documents Sponsor
9 Human Turntable
Daniel Kalinin
Daniel Zhang
Jacob Taylor
Anthony Caton design_document2.pdf
design_document3.pdf
final_paper1.pdf
presentation1.pptx
Team Members: Daniel Kalinin (dak2), Jacob Taylor (jataylo3), Daniel Zhang (dzhang54)

Problem:
Ryan Corey’s research group does research where sounds are played to a human test subject at a wide variety angles, typically 5 degrees apart. The lab they currently use is quite small so using a moving speaker is not possible. It is also undesirable for the human test subject to move during the tests.

Solution:
Create a turntable that a human can stand on that can be rotated using a computer. The user will use the computer to specify when and how far each rotation should be. The software should allow the research group to have the rotations occur at specified times. The turntable should be silent when not moving as to not interfere with the audio testing. The turntable will be able to hold up to 300 pounds.

The turntable will take in 120 VAC as its power source. This voltage would be converted to power a microcontroller and a stepper motor. The microcontroller will use a software interface to include the control system and a place to input commands and when to spin the turntable and how far the rotation should be.

Motor will be mounted laterally to the input shaft as the motor itself should never directly bear the load from the human. Will be driven by a sprocket ( think of how the pedals of the bicycle interact with the rear wheel). If the shaft is well balanced and rides smoothly on bearings, a weak motor can rotate the table with ease. Changing gear ratios between the motor and the shaft allows for torque and angle accuracy manipulation.

Turntable mount will be made from plywood as it should hold the person safely and absorb sound reflections. Turntable base will be made from plywood as well with an intermediate metal mount to the input shaft. Will be carpeted on top for aesthetic and acoustic reasons.

Software Aspects:
UI for the turntable that allows it to spin clockwise and counter-clockwise, as well as start and stop on command. On the interface, we also want to make it so that the user can program a routine for the rotation so that you can have programmable steps customized for the user. We will also incorporate Alexa into the project so that using voice commands, the user can also rotate the turntable.

Solution Components:

Power Unit: Will take in standard 120 V AC from a wall plug and convert into desirable voltages for the the other subsystems. We will use a transformer that will step the voltage down closer to the motor and microcontroller voltages. We will use a full wave rectifier with buck converters to achieve the DC voltages for the motor and microcontroller.

Microcontroller Unit: Will probably settle for an ATmega328p ( same one Arduino uno uses so has a lot of support). Will need a way to program the controller, will probably settle for USB to TTL programmer pcb or some other programmer. Building one ourselves is plausible but nonessential.

Motor Driver: Use an ULN20003 IC which is just NPN transistors to power the motor coils from the microcontroller output.

Control System and User Interface for Hydraulic Bike

Iain Brearton

Featured Project

Parker-Hannifin, a fluid power systems company, hosts an annual competition for the design of a chainless bicycle. A MechSE senior design team of mechanical engineers have created a hydraulic circuit with electromechanical valves, but need a control system, user interface, and electrical power for their system. The user would be able to choose between several operating modes (fluid paths), listed at the end.

My solution to this problem is a custom-designed control system and user interface. Based on sensor feedback and user inputs, the system would change operating modes (fluid paths). Additionally, the system could be improved to suggest the best operating mode by implementing a PI or PID controller. The system would not change modes without user interaction due to safety - previous years' bicycles have gone faster than 20mph.

Previous approaches to this problem have usually not included an electrical engineer. As a result, several teams have historically used commercially-available systems such as Parker's IQAN system (link below) or discrete logic due to a lack of technical knowledge (link below). Apart from these two examples, very little public documentation exists on the electrical control systems used by previous competitors, but I believe that designing a control system and user interface from scratch will be a unique and new approach to controlling the hydraulic system.

I am aiming for a 1-person team as there are 6 MechSE counterparts. I emailed Professor Carney on 10/3/14 and he thought the general concept was acceptable.

Operating modes, simplified:

Direct drive (rider's pedaling power goes directly to hydraulic motor)

Coasting (no power input, motor input and output "shorted")

Charge accumulators (store energy in expanding rubber balloons)

Discharge accumulators (use stored energy to supply power to motor)

Regenerative braking (use motor energy to charge accumulators)

Download Competition Specs: https://uofi.box.com/shared/static/gst4s78tcdmfnwpjmf9hkvuzlu8jf771.pdf

Team using IQAN system (top right corner): https://engineering.purdue.edu/ABE/InfoFor/CurrentStudents/SeniorProjects/2012/GeskeLamneckSparenbergEtAl

Team using discrete logic (page 19): http://deepblue.lib.umich.edu/bitstream/handle/2027.42/86206/ME450?sequence=1