Project

# Title Team Members TA Documents Sponsor
1 Economic Overnight Outlet
Best Engineered Project (FA21)
Chester Hall
Jarad Prill
Sabrina Moheydeen
Feiyu Zhang design_document2.pdf
design_document3.pdf
final_paper2.pdf
other1.jpg
other2.jpg
presentation1.pdf
proposal2.pdf
**Team**
- Chester Hall (chall28), Sabrina Moheydeen (sabrina7), Jarad Prill (jaradjp2)

**Title**
- Economic Overnight Outlet

**Problem**
- Real-time pricing in ISOs, such as the Midwest, California, New England, and New York, provides differentials in electricity prices throughout the day that can be taken advantage of. The peak price of electricity compared to the minimum prices can feature variations of up to 70%. With price agnostic charging, this results in unnecessary costs for those who charge devices (see attached spreadsheet). This same principle can thus be scaled for large commercialized applications requiring high-capacity batteries, resulting in a higher savings potential to be taken advantage of.
- Calcs: https://docs.google.com/spreadsheets/d/1JBzt2xm0Ue4a_teosdak623h0zSP5nHRKi7Wi8rMcPo/edit?usp=sharing

**Solution Overview**
- We will create a device that can fetch real-time prices from regional ISOs and enable charging when prices are lowest. Our primary application will be centered towards warehouse electric vehicles using high-capacity, fast-charging lithium ion batteries. Such vehicles include forklifts, cleaning machines, and golf carts.

**Solution Components**
- [ISO LMP API] - Through use of a WiFi-enabled microcontroller we can fetch real-time prices and build our control system around these values.
- [Passive High Performance Protection] - In order to provide downstream safety to the loads, we will ensure the device features surge protection and is rated for the high current of fast charging. The switching of the connection will be done with a contactor whose coil is energized according to the microcontroller.
- [Device Display] - LCD display to show information about the current energy price and the current day’s savings.
- [Manual User Override] - The device will feature a manual toggle switch to either enable or disable the cost-optimized charging feature allowing users to charge loads at any time, not necessarily the cheapest.
- [User Interface] - Software application to allow for user input regarding the time of day the device must be charged by. The application will also display information about total savings per week, month, or year and savings over the device’s lifetime.
- [Control Power Converter] - In order to run the low voltage control systems from the outlet, either 120VAC or 3-phase 480VAC, we will need to step this down to a low DC voltage of around 3.3VDC.
- [Memory System] - Microcontroller capable of performing control function within user specified parameters.
- [Device Connection] - Connectivity to the battery of the device being charged so that current state of charge (SoC) information can be used. Potential experimental filter algorithms will be used in order to estimate the SoC automatically, without requiring the user to input the specific data of the device being used.

**Criterion for Success**
- Able to charge devices at lowest cost times of the day and display current pricing and savings information. The upfront cost of a large-scale reproducible product must be less than the lifetime savings incurred by purchasing the product. Users without an engineering background can easily analyze their savings to visually recognize the device’s benefit.

Low Cost Distributed Battery Management System

Logan Rosenmayer, Daksh Saraf

Low Cost Distributed Battery Management System

Featured Project

Web Board Link: https://courses.engr.illinois.edu/ece445/pace/view-topic.asp?id=27207

Block Diagram: https://imgur.com/GIzjG8R

Members: Logan Rosenmayer (Rosenma2), Anthony Chemaly(chemaly2)

The goal of this project is to design a low cost BMS (Battery Management System) system that is flexible and modular. The BMS must ensure safe operation of lithium ion batteries by protecting the batteries from: Over temperature, overcharge, overdischarge, and overcurrent all at the cell level. Additionally, the should provide cell balancing to maintain overall pack capacity. Last a BMS should be track SOC(state of charge) and SOH (state of health) of the overall pack.

To meet these goals, we plan to integrate a MCU into each module that will handle measurements and report to the module below it. This allows for reconfiguration of battery’s, module replacements. Currently major companies that offer stackable BMSs don’t offer single cell modularity, require software adjustments and require sense wires to be ran back to the centralized IC. Our proposed solution will be able to remain in the same price range as other centralized solutions by utilizing mass produced general purpose microcontrollers and opto-isolators. This project carries a mix of hardware and software challenges. The software side will consist of communication protocol design, interrupt/sleep cycles, and power management. Hardware will consist of communication level shifting, MCU selection, battery voltage and current monitoring circuits, DC/DC converter all with low power draws and cost. (uAs and ~$2.50 without mounting)