Soldering Assignment

Description

The soldering assignment is a basic soldering exercise that ensures all ECE 445 students understand how to solder surface-mount devices. Students will be provided with the necessary PCB, components, solder, flux, etc. A soldering workshop and/or soldering "office hours" will be held prior to the due date so that students without soldering experience can receive guidance from TAs. The details of the soldering assignment can be found in the assignment sheet.

Below is a series of soldering tutorials. The critical ingredient that you need to make your life easier while surface mount soldering (and through-hole too) is flux. There is liquid, water-soluble flux available in the lab. If you can't find it or don't know what it looks like, ask a TA for help.

Requirements and Grading

The soldering assignment is worth 10 points and is graded via inspection by a TA. Students are allowed to make as many attempts as necessary to complete the assignment.

Submission and Deadlines

The soldered PCB must be presented to a TA before the deadline listed on the Course Calendar.

Video Tutorials

Through-hole (THT) and surface-mount (SMD) soldering tutorial:

Tutorial on using the various types of flux:

Tutorial on using wick to remove solder:

Tutorial on using a heat gun:

Low Cost Distributed Battery Management System

Logan Rosenmayer, Daksh Saraf

Low Cost Distributed Battery Management System

Featured Project

Web Board Link: https://courses.engr.illinois.edu/ece445/pace/view-topic.asp?id=27207

Block Diagram: https://imgur.com/GIzjG8R

Members: Logan Rosenmayer (Rosenma2), Anthony Chemaly(chemaly2)

The goal of this project is to design a low cost BMS (Battery Management System) system that is flexible and modular. The BMS must ensure safe operation of lithium ion batteries by protecting the batteries from: Over temperature, overcharge, overdischarge, and overcurrent all at the cell level. Additionally, the should provide cell balancing to maintain overall pack capacity. Last a BMS should be track SOC(state of charge) and SOH (state of health) of the overall pack.

To meet these goals, we plan to integrate a MCU into each module that will handle measurements and report to the module below it. This allows for reconfiguration of battery’s, module replacements. Currently major companies that offer stackable BMSs don’t offer single cell modularity, require software adjustments and require sense wires to be ran back to the centralized IC. Our proposed solution will be able to remain in the same price range as other centralized solutions by utilizing mass produced general purpose microcontrollers and opto-isolators. This project carries a mix of hardware and software challenges. The software side will consist of communication protocol design, interrupt/sleep cycles, and power management. Hardware will consist of communication level shifting, MCU selection, battery voltage and current monitoring circuits, DC/DC converter all with low power draws and cost. (uAs and ~$2.50 without mounting)